2006 New York Code - Mixes.



 
  §  27-605 Mixes. Concrete may be proportioned, batched, and mixed by any
  of the following methods:
    (a) Method I. Mixes with minimum cement content.
    (1) MINIMUM CEMENT CONTENT. The cement content used in the work  shall
  not  be  less than the content given in table 10-3 for the corresponding
  strength of concrete.
                                  TABLE 10-3
                     MINIMUM CEMENT              CONTENT
  ________________________________________________________________________
         Specified Compressive             Minimum Pounds of Cement
         Strength in 28 Days              Per Cubic Yard of Concrete
            (f'c) - psi                        (all aggregates)
  ________________________________________________________________________
             3,000                                 540
             3,500                                 610
             4,000                                 660
             5,000                                 800
           Over 5,000                   Permitted only by reference
                                             standard RS 10-3
          6,000 and over              Permitted only by reference
                                             standard RS 10-3,
                                        "Special Requirements for
                                         High Strength Concrete."
 
    NOTE: Minimum pounds of cement may be reduced up to 8 percent  by  the
          addition of an accepted admixture.
 
    (2)  WATER-CEMENT  OR  STRENGTH-CEMENT RATIO.   Normal weight concrete
  proportioned on the basis of preliminary  tests  shall  be  produced  by
  using a water-cement ratio corresponding to a point on a strength-cement
  or   water-cement   ratio   curve.   Proportioning  of  lightweight  and
  heavyweight concrete, and concrete using an aggregate other than natural
  sand, gravel or stone shall be by using a strength-cement content curve.
  The point on  the  respective  curves  shall  represent  a  strength  of
  concrete  at  the  slump  and  age  called  for  on  the  plans at least
  twenty-five percent higher than the specified strength, f'c. The  cement
  content shall not be less than the content shown in table 10-3.
    (3)  PRELIMINARY TESTS. Preliminary tests of concrete shall be made in
  advance of any concreting  operation  by  a  licensed  concrete  testing
  laboratory   acceptable   to   the  architect  or  engineer  of  record.
  Preliminary tests shall consist of compression strength tests of  molded
  concrete  cylinders made in accordance with reference standards RS 10-17
  and RS 10-21. A curve representing  the  relation  between  the  average
  strength of the concrete at twenty-eight days, or at any other specified
  age  filed  with  the  department,  and the strength-cement ratio or the
  water-cement ratio shall be established for the range of strength values
  at the slump required for the work. The tests  shall  include  at  least
  four  mixes  with  different  strength-cement  ratios or four mixes with
  different water-cement ratios and at least four cylinder  specimens  for
  each  mix. The cylinder strength tests shall be supplemented by tests to
  confirm that the cement and aggregates  conform  to  the  provisions  of
  reference standard RS 10-3.
    (4)  PREVIOUSLY  ACCEPTED  MIXES.  In  lieu  of  the  requirements  of
  paragraph  three  of  this  subdivision,  the  architect   or   engineer
  designated   for  controlled  inspection  may  permit  the  use  of  mix
  proportions of aggregates having the same  specific  gravity,  size  and
  gradation;  cements of the same type and batch weight; admixtures of the
  same type and quantity; and other ingredients the same as  or  equal  to

those that have been previously submitted with applicable preliminary tests which complied with paragraphs one and two of this subdivision, and which have been accepted by the commissioner within the past year. If any of the mix proportions or ingredients are changed, a separate submission for acceptance shall be required. (5) QUALITY CONTROL AND INSPECTION OF MATERIALS AND OF BATCHING. Where concrete materials are used for structural elements defined in section 27-585 of article one of this subchapter, quality control and inspection shall be provided at the batch plant by a licensed concrete testing laboratory under the supervision of the architect or engineer designated for controlled inspection, in accordance with the requirements of table 10-1 and in sufficient scope to: a. Determine and record the actual batched weights of the ingredients and the volume of water charged into the mixer; b. Verify that such weights conform to the weights and proportions required by the preliminary test mix, adjusted for moisture content, fineness modulus and gradation of aggregates; c. Verify conformance of the quality and condition of the materials to reference standard RS 10-3; d. Verify that the aggregates have the same specific gravity, size and gradation; the cement is the same type and batch weight, the admixtures are the same type and quantity; and that any other ingredients are the same as or equal to those used for the preparation of the preliminary test mixes; e. For all concrete, whether or not designated for controlled inspection, attestation of the results of quality control and inspection at the batch plant shall appear on a ticket accompanying each load of concrete. The attestation for subparagraphs a, b, c and d of this paragraph shall be executed by the licensed concrete testing laboratory. f. The licensed concrete testing laboratory shall also attest that the slump entrained air content and unit weight of the fresh concrete, as discharged from the mixer at the job site, were tested in accordance with reference standards RS 10-49, RS 10-51, RS 10-52, RS 10-61, RS 10-62, RS 10-63 and RS 10-64, and that all were in compliance with the accepted mix design. (b) Method II. Proportioning on the basis of field experience. (1) PROPORTIONING. For the computation of the standard deviation in accordance with reference standard RS 10-14, mixes with test data from previous projects, similarly proportioned in accordance with the provisions of subdivision (a) of this section, and having materials of similar density and admixtures and having a slump equal to or greater than that at which the concrete is to be placed shall be used. Such mixes may be accepted subject to the approval of the architect or engineer designated for controlled inspection. (2) STRENGTH. The required average strength, fcr, to be used as the basis for the selection of mix proportions, shall in no case be less than fifteen percent higher than the specified strength called for on the plans. (3) BATCHING. The concrete shall be produced either in the concrete production facility used to produce the concrete from which the tests were made to develop the field experience data referred to in paragraph one of this subdivision or, subject to the approval of the architect or engineer designated for controlled inspection, in any concrete production facility that has data showing a record of standard deviation equal to or less than that of the original facility. All concrete proportioned according to field experience shall be produced in a plant with automatic recording equipment for all ingredients.
(4) QUALITY CONTROL AND INSPECTION OF MATERIALS AND OF BATCHING. When the concrete is batched in a plant where automatic recording equipment documents the batched weights or volumes of cement, aggregates, admixtures and water, no inspection of the materials or of the batching, nor any attestation by a licensed concrete testing laboratory responsible to the architect or engineer designated for controlled inspection, shall be required. A concrete producer shall: a. Verify that such weights conform to the required weights and proportions, and to the strength-cement ratio or water-cement ratio required by the proportioning established pursuant to paragraph one of this subdivision, adjusted for moisture content, fineness modules and gradation of aggregates. b. Verify conformance of the quality and condition of the materials to reference standard RS 10-3. c. Attest, on a ticket accompanying each load, to the specified strength of the concrete, the actual weights or volume of the ingredients, and the weight or volume of water charged into the mixer at the batch plant or to be added at the job site. A statement that subparagraph b of this paragraph has been complied with shall also be included. d. If at any time the automatic recording equipment becomes inoperative, the concrete production facility may be permitted, but only with the approval of the architect or engineer designated for controlled inspection, to batch and mix concrete for a period not to exceed three consecutive working days. During such a period, the concrete production facility shall engage a concrete batch plant inspector from a licensed concrete testing laboratory to observe and record the actual weights of the cement, aggregates, admixtures and other ingredients, and the weight or volume of water charged into the mixers. If the automatic recording equipment is inoperative for a period longer than three consecutive working days the concrete production facility shall not batch or mix concrete and the architect or engineer designated for controlled inspection shall notify the commissioner in writing that such equipment is inoperative. (c) Method III. Average Concrete. (1) in lieu of making preliminary tests, average concrete limited to the concrete strengths shown in table 10-3A below may be used, and the cement content shall not be less than the value given in table 10-3A for the corresponding specified compressive strengths, nor shall the total volume of water (moisture plus added water) exceed that specified therein, provided that the total yardage placed does not exceed fifty cubic yards and the levels of calculated stress do not exceed seventy percent of the basic allowable stresses. TABLE 10-3A ________________________________________________________________________ Specified Minimum pounds of Maximum permissible compressive strength in cement per cubic yard of total volume of twenty-eight days (f'c) concrete water, U.S. gallons pounds per square inch per cubic yard of concrete ________________________________________________________________________ 2000 520 40 2500 560 41 3000 610 42 ________________________________________________________________________
2) Each load of concrete shall be certified by the producer to the owner, whether produced at a ready mixed plant or site mixed, as to the total quantity of concrete, concrete strength and actual quantities per cubic yard of each material, including water, contained therein. A copy of such certificate shall be available to the department during the progress of the work and for two years thereafter.

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